大數據環境下矽用大規格電極質量影響因素探究

Research on Factors Influencing the Quality of Large Size Silicon Electrode in Big Data Environment

Student thesis: Doctoral Thesis

View graph of relations

Author(s)

Related Research Unit(s)

Detail(s)

Awarding Institution
Supervisors/Advisors
Award date27 Apr 2021

Abstract

品質是企業運營的命脈。在當今競爭激烈的市場環境中,公司必須為客戶提供滿足市場需求的高質量產品或服務。從產品設計、原材料採購、製造和加工、成品輸出、工廠分銷到最終到達客戶,每個步驟都必須經過嚴格的品質控制管理,從每個環節收集質量數據以進行即時處理,然後繼續進行品質績效評估和問題改善。近年來國內電極製造產業發展迅猛,整體生產能力和產量大幅增加。隨著市場競爭壓力的增大,電極製造商將加大對新產品的研發力度,以確保市場份額。新型電極製造研發專案的品質管理水準決定了企業在市場中的整體競爭力。

本文介紹了國內外關於品質管理、新產品開發專案品質管理方面的先進研究成果,運用六西格瑪管理理念、數據挖掘、大數據平臺構建、產品品質資訊化等先進品質管理工具。參照其他行業為電極製造與研發專案建立一套可行的品質管理流程,以順天電極公司這樣的傳統電極製造企業為例,深入分析了順天電極在新產品開發、品質管理方面存在的問題,並從順天電極產品研發專案品質管理過程中的關鍵問題出發,構建了品質管理系統,從建立品質管理體系、強化績效考核、提高財務預算能力、利用“大數據”優化企業庫存成本以及綜合管理、融合智能製造和工業互聯網多個方面提出了相應的改進方案和策略分析。

通過專案管理計畫的順利實施,公司在產品品質改進方面取得了良好的效果。對順天電極公司具有非常重要的現實意義,同時對同行業的其他電極製造企業,甚至所有的製造研發企業也有一定的指導意義。
Quality is the lifeblood of enterprise management. In today's competitive market environment, each enterprise must provide high-quality products or services that meet the market demand. From product design, raw material procurement, manufacturing and processing, finished product output, factory distribution, and finally to customers, each link must go through a strict quality control system, collect the quality data of each link, make real-time processing, and constantly carry out quality performance evaluation and problem improvement. In recent years, the domestic electrode manufacturing industry has developed rapidly, and the overall production capacity and output have increased significantly. With the increasing pressure of market competition, electrode manufacturers will increase the research and development of new products in order to maintain market share. The quality management level of new type electrode manufacturing R&D project determines the overall competitiveness of enterprises in the market.

This paper introduces the advanced research results on quality management and new product development project quality management at home and abroad, and uses advanced quality management tools, such as six sigma management concept, data mining, big data platform construction, product life cycle quality informatization, etc.

Referring to other industries to establish a set of feasible quality management process for electrode manufacturing and R&D projects, taking the traditional electrode manufacturing enterprises such as Shuntian electrode company as an example, this paper analyzes the problems existing in the new product development and quality management of Shuntian electrode, and constructs a quality management system based on the key problems in the quality management process of Shuntian electrode product R&D project, From the establishment of quality management system, strengthening performance appraisal, improving financial budget ability, using "big data" to optimize enterprise inventory cost and comprehensive management, integrating intelligent manufacturing and industrial Internet, the corresponding improvement scheme and strategy analysis are put forward. 

Through the implementation of the quality management improvement scheme of Shuntian electrode company's product R&D project, a clear-cut and smooth quality management procedure has been formed, which has a good application effect in the specific project practice. It has very important practical significance for ST company, and also has certain guiding significance for other electrode manufacturing enterprises in the same industry and even all manufacturing and R&D enterprises.

    Research areas

  • Big Data, Electrode, Product Development, Quality Control