Synthesis and investigation of novel phosphorus and nitrogen-containing compounds and their flame retardancy polystyrene
新型磷氮化合物的合成及其阻燃聚苯乙烯的研究
Student thesis: Doctoral Thesis
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Award date | 3 Oct 2012 |
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Permanent Link | https://scholars.cityu.edu.hk/en/theses/theses(44792ca2-40b2-4acf-80f1-fbc7f1cb1c22).html |
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Abstract
Polymer materials have been widely used in daily life. However, the high
flammability of most polymer materials not only limits their further applications,
but also probably causes fire and the resulting casualties and serious economic
loss. Therefore, it is very necessary to make most of the commercial polymers
non-flammable or flame-retardant. Recently, world-wide interest in halogen-free
flame retardants (FRs) has been mounting in the light of the possible health and
environmental hazards associated with the use of their halogenated counterparts.
Based on previous studies, in this dissertation, different FRs containing
phosphorus, and nitrogen were synthesized by the way of molecular design and
well characterized. Meanwhile, the novel non-halogenated FRs were incorporated
into polystyrene matrix by ‘reactive’ method or "additive" method to improve the
flame retardancy. Moreover, some layered inorganic compounds such as
montmorillonite (MMT), Mg-Al layered double hydroxide (Mg/Al-LDH) and
zirconium phosphate (α-ZrP) were combined with those FRs using
'nano-composites' technology, with the aim of further improving the properties of
the polymer matrixes. The research work of this dissertation is composed of the
following parts:
1. Three polymerizable, phosphorus and nitrogen-containing monomers, named
AEPPA, AC2NP2 and DPHP were synthesized and well characterized using FTIR, 1H NMR and 31P NMR, elemental analysis and etc. The AEPPA and DPHP
were synthesized by the esterification of phenyl dichlorophosphate with
hydroxyethyl acrylate, and followed by the reaction with diethylamine (AEPPA)
or N, N-dimethylethanolamine (DPHP). The AC2NP2 was synthesized by a
Kabachnik-Fields reaction and followed by an esterification reaction. All the three
monomers were then homo-polymerized into oligomers by free radical
polymerization. The thermal stability and flammability of the oligomers were
evaluated by TGA and MCC. The TGA results showed that the char residues of
Olig-AEPPA (oligomer of AEPPA), Olig- AC2NP2 and Olig-DPHP were 22.6 %,
38.9 % and 27.3 %, respectively. The HRC of the three oligomers are 304 J/K·g,
64 J/K·g and 153 J/K·g respectively. Both the TGA and MCC results showed the
three monomers had high char formation and low flammability.
2. The AEPPA and AC2NP2 were copolymerized respectively with different
amounts of styrene (St) via radical bulk polymerization or radical solution
polymerization. The resulting copolymers, poly(St-co-AEPPA) and poly(St-co-
AC2NP2), were characterized using FTIR, 1H NMR, DSC, TGA, MCC, LOI test,
etc. The results showed the AEPPA and AC2NP2 were easily incorporated into the
backbone of polystyrene via the "reactive" method. The Tg of the copolymers was
decreased with increasing the AEPPA or AC2NP2 content, due to the introduce of
much more flexible molecular chain. The TGA results revealed that the
introduction of the both two monomers slightly decreased the initial decomposition temperatures, but significantly improved the thermal stability of
copolymers at high temperature regions under both nitrogen and air atmosphere.
Furthermore, all the copolymers exhibited much better flame retardancy as
compared with virgin polystyrene.
3. In order to further improve the properties of the inherently flame-retardant
polystyrene, poly(St-co-AEPPA) nanocomposites with different amounts of OMT,
Mg/Al-LDH, and OZrP were prepared by in situ radical bulk copolymerization.
XRD and TEM results showed that the three layered inorganic compounds were
intercalative or/and exfoliated in the copolymer matrix, exhibiting high dispersion
degree. The introduce of layered inorganic compounds could improve the Tg of
the copolymer as well as char formation, and thus improve the thermal stability.
From the MCC results, further reductions in pHRR and THR were observed,
which was attributed to the lower MMLR and more char residues of the
nanocomposites involved in thermal degradation. According to several
comparative experiments, it could be concluded that the AEPPA had a positive
effect on the dispersion of the OMT and LDH in polystyrene matrix.
4. Three different phosphorus, nitrogen containing polyphosphoramides with high
char residue were successfully synthesized using solution polycondensation and
well characterized. The thermal properties, flammability were investigated by
DSC, TGA and MCC. The evolved gases during decomposition were also
analyzed using Fourier transform infrared coupled with the thermogravimetric analyzer (TG-IR) technique. The char residues of the polyphosphoramides were
investigated by SEM, FTIR and Raman spectroscopy. The results showed that
polyphosphoramides with sufficient molecular weights could be obtained, having
high glass transition temperatures (Tgs), high thermal stabilities as well as lower
flammability depending on the diamines incorporated. One of the sample,
possessing ether group (named PDEPD) in the backbone exhibited the highest
thermal stability and the lowest flammability. Interestingly, the PDEPD exhibited
honeycomb-like char morphology, associated with high graphitization degree.
Based on the results, the structure-property relationship was discussed in detail.
5. This part presents a one-step preparation of novel nanocomposites consisting of
PDEPD and organically modified clay, in attempt to explore flame-retardant
nanocomposites. The nanocomposites had light color and excellent water
resistance, and exhibited almost exfoliated structure from XRD and TEM results.
The nanocomposites had high char formation ranging from 43.3 % to 53.5 % at
700℃ as well as initial decomposition temperatures of more than 200℃, and can
meet the processing temperature of many general polymer materials. From MCC
results, the PDPED/Clay nanocomposites exhibited better flame retardancy in
both polystyrene (PS) and polyurethane (PU) matrix than the samples Containing
PDEPD alone. Moreover, it was interestingly found that much more pHRR
reductions and char formation were observed in PU composites than those in PS
composites, with the same addition of PDEPD or PDPED/Clay. The nanocomposites may be used as novel halogen-free FRs in many general polymer
materials.
- Nitrogen compounds, Polystyrene, Fire resistant polymers, Phosphorus compounds