Mechanical properties and fracture behaviors of polymeric nanocomposites reinforced with nanoparticles and nanofibers
納米顆粒和納米纖維增強聚合物複合材料的機械性能和斷裂行為之研究
Student thesis: Doctoral Thesis
Author(s)
Detail(s)
Awarding Institution | |
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Award date | 15 Feb 2011 |
Link(s)
Permanent Link | https://scholars.cityu.edu.hk/en/theses/theses(c451c872-0ea7-4be8-a650-70757b01b4ca).html |
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Other link(s) | Links |
Abstract
Recently, there is a high level of interest among chemists, physicists and materials
scientists in using fillers of nanometer scale for preparing composite materials with
exceptional properties. The incorporation of low loading levels of nanofillers such as
silicon carbide (SiCp) and alumina (Al2O3) nanoparticles with large surface areas as
well as carbon nanofibers (CNFs) with high aspect ratios into polymers improves their
mechanical performances considerably. This research project was mainly focused on
the fabrication, structural, thermal and mechanical characterization of polymer
composites filled with ceramic nanoparticles and carbon nanofibers. The matrices of
nanocomposites used were thermoplastic polyolefin (TPO), non-polar high-density
polyethylene (HDPE), polar polyamide 6 (PA6) and their blends toughened with
unmaleated or maleated poly(styrene-ethylene-butylene-styrene) (SEBS or
SEBS-g-MA). The structure and morphology of polymer nanocomposites and hybrids
were examined by means of X-ray diffraction (XRD), polarizing optical microscopy
(POM) and scanning electron microscopy (SEM). The thermal behaviors of the
nanocomposites were studied using differential scanning calorimetry (DSC), heat
deflection temperature (HDT) and thermogravimetric analysis (TGA). Tensile, impact
and essential work of fracture (EWF) methods were employed to characterize the
mechanical properties of nanocomposites. From the experimental results obtained, the
structure-property relationship of polymer nanocomposites was discussed.
For the composites based on PP/SEBS-g-MA blends, both thermoplastic-rich (TPO) and elastomer-rich (ETPO) matrices were selected. The former consisted of
30% elastomer (SEBS-g-MA) and 70% PP, and the latter composed of 70% elastomer
and 30% PP. Silicon carbide nanoparticles and carbon nanofibers were employed to
reinforce TPO while only SiCp were used for ETPO. The two composite systems were
fabricated by melt extrusion and injection molding techniques. DSC and HDT results
showed that SiCp and CNFs acted as nucleating agents and improved the thermal
stability of TPO blend. Tensile and impact results revealed that SiCp additions stiffened
and strengthened TPO at the expenses of tensile ductility and impact strength.
Moreover, CNF additions simultaneously improved the Young's modulus, yield
strength and impact strength of TPO blends. EWF measurements also indicated the
beneficial effect of CNF additions on improving the fracture toughness of TPO blend.
In contrast, ETPO/SiCp nanocomposites were found to exhibit lower stiffness and
strength but enhanced impact strength compared with ETPO blend.
For polyamide-based system, binary PA6/SiCp and ternary PA6/SEBS-g-MA/
SiCp nanocomposites were fabricated through one-step melt mixing process. DSC
results showed that SiCp served as effective nucleating agents for PA6 and
PA6/SEBS-g-MA blend. Mechanical tests showed that the Young's modulus and
tensile strength of PA6 increased with increasing SiCp content up to 5 wt% at the
expenses of tensile elongation and impact strength. The incorporation of 20 wt%
SEBS-g-MA into PA6/SiCp nanocomposites resulted in enhanced ductility and impact
strength but poorer Young's modulus and tensile strength. Therefore, it is necessary to
maintain the stiffness-and-toughness balance for the PA6/SEBS-g-MA/SiCp hybrid composites to achieve optimum mechanical properties. Tensile EWF results indicated
that SEBS-g-MA elastomers were beneficial in improving essential work of
nanocomposites while SiCp impaired the fracture toughness of nanocomposites
investigated.
Finally, maleated HDPE (mPE) nanocomposites filled with SiCp were also
prepared by melt compounding and injection molding. XRD, POM and HDT results
showed that SiCp additions reduced the crystallite thickness and spherulite size, and
improved the thermal stability of mPE blend. Tensile and impact tests revealed that
SiCp additions enhanced the Young's modulus and yield strength but reduced the
impact toughness. Accordingly, SEM fractography was used to reveal the failure
deformation of nanocomposites after impact test. The low impact strength of mPE/SiCp
nanocomposites can be attributed to the absence of particle cavitation and matrix
fibrillation. The impact fracture deformation of such nanocomposites was discussed in
details. To restore the impact strength of mPE/SiCp composites, 10-30 wt% SEBS were
added to form mPE/SEBS/SiCp hybrids. Finally, the effects of alumina nanoparticle
additions on thermal and mechanical properties of HDPE were also studied. Alumina
nanoparticles were treated with silane agent to improve their interfacial bonding with
the polymer matrix. DSC, HDT and TGA results showed that Al2O3 nanoparticles
acted as nucleating sites for HDPE crystals and improved the thermal stability of
HDPE matrix irrespective of surface treatment. Tensile and impact tests demonstrated
that surface modification of alumina nanoparticles led to enhancement of stiffness,
strength and toughness of the nanocomposites.
- Nanofibers, Nanoparticles, Mechanical properties, Nanostructured materials, Polymeric composites