Deformation behavior of polymer-layered silicate nanocomposites
聚合物-層狀硅酸鹽納米複合材料的形变行為之研究
Student thesis: Doctoral Thesis
Author(s)
Detail(s)
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Award date | 16 Feb 2009 |
Link(s)
Permanent Link | https://scholars.cityu.edu.hk/en/theses/theses(26864def-a2f2-45ed-80c6-9c86bb4a503a).html |
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Other link(s) | Links |
Abstract
There is a high level of interest in using filler particles with nanometer scale for
preparing composite materials with exceptional properties. Layered silicates are
attractive fillers to reinforce polymers due to their relatively low cost, high strength
and stiffness. The incorporation of low clay loadings (e.g., 1-5 wt%) to polymers
generally leads to remarkable improvement in materials properties of the composites
with respect to the neat polymers. These beneficial effects include enhanced tensile
strength and stiffness, increased dimensional stability, and improved thermal property
of polymers. Furthermore, lower filler loadings facilitate the composite processing and
reduce the product weight. However, strain-related properties such as ductility and
toughness of polymers degrade markedly as a result of the clay addition. To improve
the toughness of brittle polymer-layered silicate nanocomposites, a third elastomer or
rubber component must be added to the polymers. Maleated
styrene-ethylene-butylene-styrene (SEBS-g-MA) is selected as a toughening agent for
this purpose. This approach is similar to that adopted in toughening conventional glass
fiber reinforced polymer composites. The elastomer particles act as effective
craze-inducing agents during mechanical deformation, thereby promoting shear
yielding of the surrounding polymer matrix.
In this study, the deformation and fracture behaviors of poly(ethylene
terephthalate) (PET) and thermoplastic polyolefin (TPO; 70/30 SEBS-g-MA/PP)
polymers reinforced with commercially available organoclay (OMMT; Cloisite® 30B) are reported. These polymer/layered silicate nanocomposites were prepared using
melt-mixing followed by injection molding. A two-step melt-mixing process was used
to prepare the elastomer toughened PET/OMMT and TPO/OMMT nanocomposites.
This involved an initial melt mixing of OMMT with PET or PP pellets, followed by
melt compounding of PET/OMMT or PP/OMMT products with SEBS-g-MA in a
twin-screw extruder. Glass fiber reinforced thermoplastics are widely used in industrial
applications. However, little work has been done on the effect of layered silicate
additions on the mechanical performance of glass fiber reinforced thermoplastics. In
this regard, both clay and glass fiber reinforcements were incorporated into
polyamide-6 (PA 6) to produce polymer hybrid composites. These hybrids were also
fabricated using melt-mixing followed by injection molding.
The mechanical and fracture behavior of polymer-silicate nanocomposites/
hybrids depend greatly on the microstructures of resulting polymer materials. These
in-turns relate to the processing route employed, type of polymer used and dispersion
state of clay platelets in polymer matrix. The structure and morphology of polymer
nanocomposites and hybrids were examined by X-ray diffraction (XRD), transmission
electron microscopy (TEM) and scanning electron microscopy (SEM). Thermal
behaviors of the nanocomposites were studied using differential scanning calorimetry
(DSC) and dynamic mechanical analysis (DMA). XRD and TEM observations
revealed the formation of intercalated structure in TPO nanocomposites and mixed
intercalated/exfoliated structure in PET- or PA-based nanocomposites. The mechanical
properties of these polymer nanocomposites and hybrids were determined by tensile and impact test. The effect of hygrothermal aging on the mechanical properties of such
nanocomposites was also investigated. Both tensile and impact test results showed that
the tensile stiffness and strength of PET/OMMT nanocomposites enhance considerably
by adding low loadings of clay at the expenses of tensile ductility and impact strength.
To restore tensile ductility, 10-20 wt% SEBS-g-MA elastomers were added. For the
SGF/SEBS-g-MA/PA6 10/20/80 composite, OMMT addition favors stiffness
enhancement but impairs its tensile ductility and impact toughness. Finally, the
fracture toughness of investigated nanocomposites was determined by the essential
work of fracture (EWF) approach. EWF is an effective tool to assess the fracture
toughness of polymers and composites. EWF measurements revealed that the fracture
toughness of TPO/OMMT nanocomposites increases with increasing clay content.
- Silica, Nanostructured materials, Polymeric composites