Wearable, self-cleaning, wireless integrated tactile sensory system with superior sensitivity

Flexible tactile sensors (FTS), which have been extensively used in force sensing devices, are gaining tremendous attentions in various application fields, such as robots, electronic skin (E-Skin), human-machine interaction (HMI), and many other rapidly developing frontier technologies. However, fabricating FTS achieving both high sensitivity and broad sensing range remains a great challenge. Moreover, the integration of FTS with flexible circuit boards has long been a hot topic due to its potential applications in flexible hybrid electronics (FHEs). Here, we report a novel flexible tactile sensor with ultrahigh sensitivity and wide sensing range and its application in a self-cleaning and fully integrated wearable tactile sensing system for real-time analysis. Benefiting from the conductive sensing materials composed of fine inverted pyramid arrays and double-covered sensing layers, the sensor exhibits a superior sensitivity of 451.292 kPa⁻¹, a wide working range up to 250 kPa, and a fast response time of 31 ms, as well as long-term durability. Furthermore, the sensor system can accurately monitor the grasped force in real-time and easily be fixed on a flexible clamping jaw or human hands. Our design concept and experimental approach, either for the flexible sensor or the whole system, potentially push further the wearable electronics toward practical applications.