Variational AutoEncoders-LSTM based fault detection of time-dependent high dimensional processes

In modern large-scale industrial processes, data are often high dimensional time-dependent due to the frequent sampling, dynamic nature and large number of variables. Appropriate monitoring of such processes allows for efficient decision-making that can improve the baseline of manufacturing companies either through decreasing production costs or enhancing production efficiency. Various latent variable-based control charts have been proposed for addressing high dimensional data; however, many of these methods assume that the data are independent and normally distributed. The violation of these assumptions results in an increased false alarm rate, in addition to the deterioration in the performance of such methods. In this study, we propose a Variational Autoencoder-Long Short Term Memory (VAE-LSTM) deep learning based T² chart that integrates the unique features of both VAE and LSTM for intelligent fault detection of time-dependent high dimensional processes. The effectiveness and applicability of the proposed model are demonstrated through extensive simulations, an open-source online dataset, and a real case study. © 2023 Informa UK Limited, trading as Taylor & Francis Group.