Tsai-Wu analysis of a thin-walled 3D-printed polylactic acid (PLA) structural bracket

Ruiqi Chen, Ashwin Ramachandran, Cheng Liu, Fu-Kuo Chang, Debbie G. Senesky

Research output: Chapters, Conference Papers, Creative and Literary WorksRGC 32 - Refereed conference paper (with host publication)peer-review

11 Citations (Scopus)

Abstract

In this paper, we discuss the process used to characterize and model thin-walled polylactic acid (PLA) structures manufactured using 3D-printing. PLA is a cheap, biodegradable plastic that can be used for structural applications on unmanned aircraft systems such as quad-rotors and remote controlled airplanes. Material characterization tests were performed and results are compared to existing bulk material data to come up with a set of transversely isotropic constitutive properties and a failure model based on the Tsai-Wu failure criterion. To verify the model, a simple truss-style bracket was analyzed using both a traditional isotropic material model as well as our anisotropic model. Analysis using the isotropic model showed an ultimate load of 75 pounds, while the anisotropic model showed an ultimate load of 55 pounds. The bracket was manufactured using a fused deposition modeling (FDM) 3D-printer and tested to failure. The bracket failed at 65 pounds, 18% greater than that predicted by the anisotropic model. The experimentally-measured strength-to-weight ratio of the bracket was 1522, showing the feasibility of using 3D-printing to manufacture lightweight, efficient structures. © 2017, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.
Original languageEnglish
Title of host publication58th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, 2017
PublisherAmerican Institute of Aeronautics and Astronautics
ISBN (Print)9781624104534
DOIs
Publication statusPublished - 2017
Externally publishedYes
Event58th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, 2017 - Grapevine, United States
Duration: 9 Jan 201713 Jan 2017

Publication series

Name58th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, 2017

Conference

Conference58th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, 2017
PlaceUnited States
CityGrapevine
Period9/01/1713/01/17

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