Thin-layer Ultra-High-Strength Engineered Cementitious Composites (UHS-ECC) reinforced with small-diameter FRP bars for structural strengthening

This study proposed a novel strengthening system for reinforced concrete (RC) structures using a thin layer of Ultra-High-Strength Engineered Cementitious Composites (UHS-ECC) reinforced with small-diameter Fiber-Reinforced Polymer (FRP) bars. Experimental investigation, digital image correlation analysis, and numerical simulation were conducted to evaluate the flexural performance and failure mechanism of RC beams strengthened with 20-mm UHS-ECC layers and 3-mm FRP bars. It was found that the 20-mm UHS-ECC layer alone improved the load capacity of RC beams by 8.3 %, though with reduced deflection, whereas incorporating two 3-mm FRP bars increased load capacity by up to 40.4 %, without sacrificing deflection. Failure in all specimens was caused by concrete crushing; however, FRP-reinforced UHS-ECC layers mitigated early crack localization, significantly enhancing both strength and ductility. This study also revealed that cast-in-place FRP-reinforced UHS-ECC layers exhibited higher load capacity and could avoid ECC/concrete interfacial cracks compared to epoxy-bonded prefabricated layers. A three-dimensional finite element model was proposed for the strengthening system, and the flexural behavior was successfully predicted. It is revealed that the FRP-to-UHS-ECC bond had a marginal influence on performance, while the bond at the UHS-ECC-to-concrete interface significantly impacted flexural behavior. Remarkably, the small-diameter FRP bar achieved 75 % of its tensile strength at the ultimate stage. These findings underscore the potential of FRP-reinforced UHS-ECC layers as an effective solution for enhancing the mechanical and durability performance of RC structures. © 2024 Elsevier Ltd.