Regulating the Electrochemical Nitrate Reduction Performance with Controllable Distribution of Unconventional Phase Copper on Alloy Nanostructures

Electrochemical nitrate reduction reaction (NO₃RR) is emerging as a promising strategy for nitrate removal and ammonia (NH₃) production using renewable electricity. Although great progresses have been achieved, the crystal phase effect of electrocatalysts on NO₃RR remains rarely explored. Here, the epitaxial growth of unconventional 2H Cu on hexagonal close-packed (hcp) IrNi template, resulting in the formation of three IrNiCu@Cu nanostructures, is reported. IrNiCu@Cu-20 shows superior catalytic performance, with NH₃ Faradaic efficiency (FE) of 86% at −0.1 (vs reversible hydrogen electrode [RHE]) and NH₃ yield rate of 687.3 mmol g_Cu⁻¹ h⁻¹, far better than common face-centered cubic Cu. In sharp contrast, IrNiCu@Cu-30 and IrNiCu@Cu-50 covered by hcp Cu shell display high selectivity toward nitrite (NO₂⁻), with NO₂⁻ FE above 60% at 0.1 (vs RHE). Theoretical calculations have demonstrated that the IrNiCu@Cu-20 has the optimal electronic structures for NO₃RR due to the highest d-band center and strongest reaction trend with the lowest energy barriers. The high electroactivity of IrNiCu@Cu-20 originates from the abundant low coordination of Cu sites on the surface, which guarantees the fast electron transfer to accelerate the intermediate conversions. This work provides a feasible tactic to regulate the product distribution of NO₃RR by crystal phase engineering of electrocatalysts. © 2024 The Author(s). Advanced Materials published by Wiley-VCH GmbH.