Regeneration of spent graphite via graphite-like turbostratic carbon coating for advanced Li ion battery anode

Recycling spent graphite (SG) from lithium-ion batteries is an effective approach to reduce resource waste and address environmental issues. The main reasons for the capacity degradation of graphite anode are the structural destruction and changes in surface composition during the cycling process. However, repairing the graphite with satisfactory electrochemical properties remains a significant challenge due to the lack of efficient recycling methods. Herein, a low-temperature magnesium catalytic method is developed to reconstruct turbostratic carbon coating and repair defects in SG at 900 °C. The dense turbostratic carbon not only effectively repairs the surface damage of the SG and mitigates the occurrence of side reactions but also improves the Li⁺ and electron transfer kinetics of SG. The regenerated graphite anode exhibits high initial Coulombic efficiency (ICE) of 86.2 %, a high capacity of 350 mAh g⁻¹ after 500 cycles at 0.5 C with a capacity retention of 96.5 %, which reaches the requirements of commercial applications. Furthermore, a techno-economic analysis shows that this strategy has higher environmental and economic benefits compared to conventional recycling methods. © 2024 Elsevier B.V.