Design and control of agile automated CONWIP production lines

Research output: Journal Publications and Reviews (RGC: 21, 22, 62)21_Publication in refereed journalpeer-review

10 Scopus Citations
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Author(s)

  • Wallace J. Hopp
  • Seyed M. R. Iravani
  • Biying Shou
  • Robert Lien

Related Research Unit(s)

Detail(s)

Original languageEnglish
Pages (from-to)42-56
Journal / PublicationNaval Research Logistics
Volume56
Issue number1
Publication statusPublished - Feb 2009

Abstract

In this article, we study the design and control of manufacturing cells with a mix of manual and automated equipment, operating under a CONWIP pull protocol, and staffed by a single agile (cross-trained) worker. For a three-station line with one automated station, we fully characterize the structure of the optimal control policy for the worker and show that it is a static priority policy. Using analytical models and extensive simulation experiments, we also evaluate the effectiveness of practical heuristic control policies and provide managerial insights on automation configuration design of the line. This characterization of the worker control policy enables us to develop managerial insights into the design issues of how best to locate and concentrate automation in the line. Finally, we show that, in addition to ease of control and greater design flexibility, the CONWIP protocol also offers higher efficiency and robustness than does the push protocol. © 2008 Wiley Periodicals, Inc.

Research Area(s)

  • Automation, CONWIP, Markov decision processes, Workforce agility

Citation Format(s)

Design and control of agile automated CONWIP production lines. / Hopp, Wallace J.; Iravani, Seyed M. R.; Shou, Biying et al.
In: Naval Research Logistics, Vol. 56, No. 1, 02.2009, p. 42-56.

Research output: Journal Publications and Reviews (RGC: 21, 22, 62)21_Publication in refereed journalpeer-review