Experimental investigation on mechanical characteristics of low-voltage driving traveling-wave ultrasonic motor with the flexible rotor

Classical traveling-wave ultrasonic motors (TWUMs) usually generate the elliptical clusters on the stator surface through the bending vibration of the annular stator on the basis of piezoelectric excitation, and the torque output and power transmission are realized by friction coupling under the rational preload. Stable and reliable working characteristics attracted the focus of various applications. High energy consumption and low efficiency are restricted factors for the service performance of motors. Displacement amplification and stress regulation based on flexible design become a possible approach to improve motor performances. In this study, a TWUM30 prototype was proposed with consideration of (sub) structure optimization, i.e., tooth height and backlash of the stator elastomer. The flexible design of the rotor structure was carried out for consideration of the contact area and stress regulation. After integrated bonding of the stator and PZT4, the electrical and vibration characteristics of the stator prototype are measured by an impedance analyzer and high-precision laser micro-displacement sensor. Results showed that the proposed TWUM30 is capable of operation under low-voltage driving (41.9 kHz @ 80 V_p), and the extreme mechanical performances presented the stall toque of 64mN∙m and the no-load speed of 153.8 rpm. With the combination of the flexible design and systematic integrated manufacturing of the stator/rotor, low-voltage driving of the TWUM30 motor under ultra-low preload was realized at low cost and the adverse effects of excessive preload were suppressed. This study is expected to provide support for high reliability design and long-life service of the TWUMs. It also provides a realistic possibility for the flexible design and application of energy-saving and high-efficient traveling-wave piezoelectric drivers.