TY - JOUR
T1 - Press-fit analysis of multilayer interference fit
AU - Wang, Xingyuan
AU - Wang, Yue
AU - Zhang, Lixun
AU - Lou, Zhifeng
PY - 2023/2
Y1 - 2023/2
N2 - Multilayer interference fits are widely used in the machinery industry, and their performance is closely related to assembly quality. Press-fit is the primary assembly method. The pre-deformation of the previous assembly step can significantly affect the stress distribution (stress concentration) and pressing force in subsequent assembly steps. Therefore, the wear degree of the contact interface and the assembly quality of the components are affected by the assembly sequence. The multilayer thick-walled cylinder theory (MTCT) cannot realize the accurate analysis of stress distribution and pressing force during assembly. Therefore, this paper optimizes the MTCT considering the resistant force generated by the non-contact regions and proposes an assembly matrix generation algorithm and an assembly sequence optimization algorithm. Compared with the simulation analysis, the optimized theoretical model can be used for the analysis of the stress distribution and pressing force of multilayer interference components. The analysis accuracy is significantly improved compared with MTCT. The optimal assembly sequence determined by the proposed algorithm is consistent with simulation results.
AB - Multilayer interference fits are widely used in the machinery industry, and their performance is closely related to assembly quality. Press-fit is the primary assembly method. The pre-deformation of the previous assembly step can significantly affect the stress distribution (stress concentration) and pressing force in subsequent assembly steps. Therefore, the wear degree of the contact interface and the assembly quality of the components are affected by the assembly sequence. The multilayer thick-walled cylinder theory (MTCT) cannot realize the accurate analysis of stress distribution and pressing force during assembly. Therefore, this paper optimizes the MTCT considering the resistant force generated by the non-contact regions and proposes an assembly matrix generation algorithm and an assembly sequence optimization algorithm. Compared with the simulation analysis, the optimized theoretical model can be used for the analysis of the stress distribution and pressing force of multilayer interference components. The analysis accuracy is significantly improved compared with MTCT. The optimal assembly sequence determined by the proposed algorithm is consistent with simulation results.
KW - assembly sequence
KW - contact stress
KW - Multilayered interference fit
KW - press-fit curve
KW - resistant force
UR - http://www.scopus.com/inward/record.url?scp=85139034203&partnerID=8YFLogxK
UR - https://www.scopus.com/record/pubmetrics.uri?eid=2-s2.0-85139034203&origin=recordpage
U2 - 10.1177/09544062221123983
DO - 10.1177/09544062221123983
M3 - RGC 21 - Publication in refereed journal
SN - 0954-4062
VL - 237
SP - 903
EP - 918
JO - Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
JF - Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
IS - 4
ER -