Novel nanoparticle-reinforced metal matrix composites with enhanced mechanical properties

This paper summarizes and reviews the state-of-the-art processing methods, structures and mechanical properties of the metal matrix composites reinforced with ceramic nanoparticles. The metal matrices of nanocomposites involved include aluminum and magnesium. The processing approaches for nanocomposites can be classified into ex-situ and in-situ synthesis routes. The ex-situ ceramic nanoparticles are prone to cluster during composite processing and the properties of materials are lower than the theoretical values. Despite the fact of clustering, ex-situ nanocomposites reinforced with very low loading levels of nanoparticles exhibit higher yield strength and creep resistance than their microcomposite counterparts filled with much higher particulate content. Better dispersion of ceramic nanoparticles in metal matrix can be achieved by using appropriate processing techniques. Consequently, improvements in both the mechanical strength and ductility can be obtained readily in aluminum or magnesium by adding ceramic nanoparticles. Similar beneficial enhancements in mechanical properties are observed for the nanocomposites reinforced with in-situ nanoparticles. © 2007 WILEY-VCH Verlag GmbH & Co. KGaA.