Metallurgical joining of immiscible system: Pure Mg and pure Fe

Hrishikesh Das, Bharat Gwalani, Xiaolong Ma, Piyush Upadhyay*

*Corresponding author for this work

Research output: Journal Publications and ReviewsRGC 21 - Publication in refereed journalpeer-review

5 Citations (Scopus)

Abstract

Understanding the metallurgical joinability of pure Mg and pure Fe and their interfacial microstructure lays the foundation for deciphering the complicated mechanism of joining various magnesium alloys and steels in applications. Pure Mg and pure Fe were successfully joined to form a metallurgical bond for the first time using the friction stir assisted scribe technique. Through detailed characterization, we found that the two immiscible metals are bonded by a critical interfacial oxide layer that spans only ~40 ± 10 nm. We present the first direct experimental evidence of the presence of an Mg/Fe oxide-rich interfacial layer using high-resolution electron microscopy and discuss the contribution of oxide formation toward a successful joining mechanism.
Original languageEnglish
Article number111821
JournalMaterials Characterization
Volume187
Online published25 Feb 2022
DOIs
Publication statusPublished - May 2022
Externally publishedYes

Research Keywords

  • Electron backscattering diffraction (EBSD)
  • Friction stir assisted scribe technique (FaST)
  • Iron
  • Magnesium
  • Transmission electron microscopy (TEM)

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