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Liquid metal alchemy: Unlocking self-healing gallium-based materials for next-generation electronics

  • Minghan Yu
  • , Changming Cao
  • , Zicheng Sa
  • , Chen Zhang
  • , Jiayun Feng*
  • , Qing Sun
  • , Xinyang Ma
  • , Jianchao Liang
  • , Yuxin Sun
  • , Rui Yin
  • , Youyou Chen
  • , Yaming Liu
  • , Kaizheng Gao
  • , Chao Yang*
  • , Xiaoqin Zeng*
  • , Paul K. Chu
  • , Yanhong Tian*
  • *Corresponding author for this work

Research output: Journal Publications and ReviewsRGC 21 - Publication in refereed journalpeer-review

Abstract

Liquid metals, a novel functional material, show significant potential for diverse self-healing applications due to their remarkable physical and chemical properties. Their low melting points enable rapid flow in low-temperature environments, greatly enhancing material responsiveness during damage repair. The high electrical conductivity provides distinct advantages for restoring broken circuits or conductive pathways, while their fluidity offers a reliable foundation for filling cracks and reconstructing both mechanical structures and electrical functions. These unique characteristics allow liquid metals to demonstrate excellent stability and reliability in various complex environments, satisfying demands for high-performance materials under challenging conditions. Critically, these properties enable applications spanning stretchable electronics, biomedical devices, and energy systems. In the specific context of self-healing batteries, the high chemical reactivity of liquid metals facilitates alloying and de-alloying reactions, significantly improving cycle efficiency and lifespan. This paper provides a systematic review of the fundamental properties, application forms, and self-healing mechanisms of liquid metals. The healing process of electrical properties in the field of flexible materials and the key characteristics of mechanically reversible repair in a damaged environment are discussed. Meanwhile, the mechanism of liquid metals in the self-healing batteries is analyzed, including the effect of alloying and de-alloying on the optimization of battery performance. Finally, the challenges associated with liquid metals and self-healing materials are thoroughly examined, and potential solutions are proposed to address these issues, offering valuable theoretical and practical insights for future research and applications of liquid metal-based materials. © 2025 Elsevier B.V.
Original languageEnglish
Article number101073
Number of pages38
JournalMaterials Science and Engineering R: Reports
Volume166
Online published26 Jul 2025
DOIs
Publication statusPublished - Sept 2025

Funding

This work was supported by the National Natural Science Foundation of China (Grant Nos. 52175300 and 52401101) and Heilongjiang Province Key Research and Development Program. Grant Number: 2022XJ03C07, the Postdoctoral Fellowship Program of CPSF under Grant Number GZC20231545, China Postdoctoral Science Foundation (2024T170557 and 2023M742224), Shanghai Post-doctoral Excellence Program (No. 2023440), and City University of Hong Kong Donation Research Grants (DON-RMG Nos. 9229021 and 9220061).

Research Keywords

  • Battery
  • Flexible electronics
  • Liquid metal
  • Self-healing

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