Failure of Ball Grid Array during Electromigration and the Simulation of Dynamic Void Formation

Yifan Yao*, Yuxuan An, King-Ning Tu, Yingxia Liu

*Corresponding author for this work

Research output: Chapters, Conference Papers, Creative and Literary WorksRGC 32 - Refereed conference paper (with host publication)peer-review

1 Citation (Scopus)

Abstract

Ball Grid Array (BGA) is an important method of packaging technology and is widely used in semiconductor industry. With the high requirement to consumer electronic devices, the total power increases a lot and the input current is significantly enhanced. BGA, served as a trunk in the advanced packaging structure such as three-dimensional integrated circuit (3D IC), suffers from higher and higher current density. Therefore, electromigration (EM) reliability issues in the BGA become important and determine the quality of the device. In this paper, we report a failure mode in 500 pm-BGA induced by EM test. After the current stress of 4600 A/cm2 and 160 °C for 612h, open failure was observed at the cathodic contacting area between thin Cu UBM and solder joint. Infrared (IR) temperature measurement proved that the local area exhibits the most severe Joule heating effect and the highest temperature during the current stress. Finite element analysis (FEA) showed that current crowding at the area is serious due to small crosssectional area. High temperature and current density increase the driving force of EM, leading to the void formation and open failure. Besides, dynamic void formation process at the failure site was simulated by inputting the equation of atomic flux induced by EM. Impact of current density and temperature on the EM failure was manifested. This paper demonstrates a failure mode in BGA during EM, and proves the mechanism behind it by IR test and FEA simulation. © 2023 IEEE.
Original languageEnglish
Title of host publicationProceedings of the 25th Electronics Packaging Technology Conference (EPTC 2023)
EditorsAndrew TAY, King Jien CHUI, Yeow Kheng LIM, Chuan Seng TAN, Sunmi SHIN
PublisherIEEE
Pages316-319
ISBN (Electronic)9798350329575
ISBN (Print)9798350329582
DOIs
Publication statusPublished - Dec 2023
Event25th Electronics Packaging Technology Conference (EPTC 2023) - , Singapore
Duration: 5 Dec 20238 Dec 2023

Publication series

NameProceedings of the Electronics Packaging Technology Conference, EPTC

Conference

Conference25th Electronics Packaging Technology Conference (EPTC 2023)
Abbreviated titleEPTC2023
Country/TerritorySingapore
Period5/12/238/12/23

Funding

The authors would like to thank the support from City University of Hong Kong through the start-up grant for newly recruited faculty members (Grant number 9610566).

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