Facilitating the study of the texturing effect on hydrodynamic lubrication

To facilitate fundamental study of the surface texturing effect on hydrodynamic lubrication, analytical and experimental tools are required. While there is an extensive amount of theoretical and analytical analyses in the literature, relevant experimental studies are much rarer. A detailed study requires techniques by which one can (a) produce micron-sized textures on a millimeter-scale area on a specimen surface and (b) accurately measure the lubricating film thickness and load-carrying capacity of a bearing. The paper introduces the use of an efficient laser technique (direct laser interference patterning) and a custom-designed fixed-incline slider tester to address these points. A steel slider was textured with the laser technique to produce a surface pattern in the inlet region of the bearing contact. The characterization of the load-carrying capacity for different convergence ratios K is presented.