Fabricating polymer/HEA-hybrid topological lattice structure for enhanced mechanical properties

Metamaterials such as architected lattice structures have aroused broad interest in being applied as mechanical supports for their lightweight and custom-shaped capabilities. Although various prior efforts have been devoted, a multiscale fabrication of micro-nano lattice structures without penalizing the mechanical properties is still a challenging but highly desirable task. Here we put forward a strategy to produce a mechanically enhanced micro-nano lattice structure by conformally depositing a CoCrFeNiTi high-entropy alloy (HEA) coating layer onto a three-dimensional (3D) printed polymer skeleton. The template for the 3D printing employs a six-membered tricapped trigonal prism (6M-TTP) structure derived from a medium-range order structure motif in amorphous alloys. The topological complexity of the 6M-TTP can substantially avoid the stress concentration by offering stress-release channels, while the HEA film incorporating with amorphous and nanocrystalline constituents can further reinforce the lattice architecture through its size hardening effect. Benefitting from the above, the fabricated polymer/HEA-hybrid lattice exhibits a high specific compressive strength (∼0.055 ​MPa ​kg^-1 m³ at a density below 500 ​kg ​m^-3), a superior elastic recoverability (∼70% recovery rate under >30% compression), an enhanced plasticity (40% strain) and a high specific modulus (0.135 ​MPa ​kg^-1 m³). Our strategy initiates a perspective way to fabricate multiscale micro-nano lattice structures with improved mechanical properties, which could be extended to widespread metamaterial research.