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Electromigration and Temperature Cycling Tests of Cu-Cu Joints Fabricated by Instant Copper Direct Bonding

Kai-Cheng Shie, Po-Ning Hsu, Yu-Jin Li, K.N. Tu, Benson Tzu-Hung Lin, Chia-Cheng Chang, Chih Chen

Research output: Chapters, Conference Papers, Creative and Literary WorksRGC 32 - Refereed conference paper (with host publication)peer-review

Abstract

Because Cu-Cu bonding is the key technique in 3D IC packaging, its reliabilities will become issues in the future. In this study, Cu-Cu joints with underfill was fabricated by using instant bonding process, in which bonding conditions were under 31~90 MPa at 300 ℃ for 10~30 s. Several samples underwent two reliability tests: temperature cycling test (TCT) and electromigration (EM) test. These samples passed 1000 cycles TCT, and the measured EM life time was least 3 times longer than that of solder joints with similar dimension. Failure mechanisms of reliability tests were examined by cross-section images and finite element analysis. In TCT, cracks were formed at bonding interface because it is relative weak compared to the neighboring structures. For EM tests, voids were formed at passivation opening of joints with current crowding. The current study provides a fundamental understanding in the reliabilities of Cu/organic dielectric hybrid bonding structures.
Original languageEnglish
Title of host publicationProceedings - IEEE 71st Electronic Components and Technology Conference, ECTC 2021
PublisherIEEE
Pages995-1000
ISBN (Electronic)978-1-6654-4097-4
ISBN (Print)978-1-6654-3120-0
DOIs
Publication statusPublished - 2021
Externally publishedYes
Event71st IEEE Electronic Components and Technology Conference (ECTC 2021) - Virtual, United States
Duration: 1 Jun 20214 Jul 2021

Publication series

NameProceedings - Electronic Components and Technology Conference
ISSN (Print)0569-5503
ISSN (Electronic)2377-5726

Conference

Conference71st IEEE Electronic Components and Technology Conference (ECTC 2021)
PlaceUnited States
Period1/06/214/07/21

Research Keywords

  • Chip-to-chip bonding
  • Cu direct bonding
  • Electromigration
  • Hybrid bonding structure
  • Temperature cycling test

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