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Decoupled Control of COand Nitrate Reduction Intermediates to Enable Efficient Tandem Urea Electrosynthesis

  • Jiawei Liu
  • , Ruihuan Duan
  • , Yifan Xu
  • , Chu Zhang
  • , Chade Lv
  • , Erhai Hu
  • , Jiajian Gao
  • , Bo Han
  • , Carmen Lee
  • , Zheng Liu
  • , Li Li
  • , Dongshuang Wu*
  • , Man-Fai Ng*
  • , Qingyu Yan*
  • *Corresponding author for this work

Research output: Journal Publications and ReviewsRGC 21 - Publication in refereed journalpeer-review

Abstract

The direct electrochemical coupling of CO2 and nitrate (NO3) offers a sustainable alternative to the energy-intensive Bosch–Meiser process for urea synthesis. However, achieving efficient C–N coupling at single active sites remains challenging due to the kinetic mismatch between CO2 and NO3– reduction, as well as the intricate multistep proton-coupled electron transfer process. Here, we present a sacrificial template-based strategy to synthesize a two-dimensional (2D)/zero-dimensional (0D) FeP0.9S2.9–x/Ag2S heterostructure catalyst, enabling the tandem coreduction of CO2 and nitrate for urea electrosynthesis. Electrochemical studies, in situ measurements, and theoretical calculations together demonstrate that the heterostructures with strongly coupled interfaces not only modulate the electronic structure but also enable decoupled control over NO3– and CO2 reduction. FeP0.9S2.9–x offers a moderate conversion rate from NO3–  to ammonia, generating *NH2 intermediates while mitigating overhydrogenation to ammonia. Meanwhile, Ag2S with optimized loading facilitates efficient conversion of CO2 to CO, enabling the diffusion and electrophilic attack of CO on *NH2, thereby forming the critical *CONH2 intermediate for urea production. As a result, the FeP0.9S2.9–x/Ag2S tandem catalyst achieves a high urea yield rate of 1160.9 μg h–1 mgcat–1 with a Faradaic efficiency (FE) of 15.4% at −0.7 vs reversible hydrogen electrode, outperforming the individual FeP0.9S2.9 nanosheets and Ag2S nanoparticles. This study provides key insights into the rational design of heterostructure catalysts that exhibit strong interfacial interactions and allow for decoupled control over parallel reactions to enhance complex coupling processes. © 2025 American Chemical Society
Original languageEnglish
Pages (from-to)29646-29656
Number of pages11
JournalACS Nano
Volume19
Issue number32
Online published5 Aug 2025
DOIs
Publication statusPublished - 19 Aug 2025
Externally publishedYes

Funding

Q.Y. acknowledges funding support from Singapore MOE AcRF Tier 1 grant RT6/22 and RG8/24, Low Carbon Energy Research (LCER) Phase 2: Directed Hydrogen Programme: award number U2305D4001. D.W. is grateful for financial support from the NAP-SUG from NTU, AcRF Tier 1 grants (RG81/22), AcRF Tier 2 grants (MOE-T2EP10123-0003) from MOE, and XAFS proposal NOs. AS251/XAS/22987 and AS232/XAS/20067. M.-F.N. acknowledges the National Supercomputing Center (NSCC) Singapore, the High Performance Computing (HPC) resources at Agency for Science, Technology and Research (A*STAR) Computational Resource Centre (A*CRC) of Singapore for the use of its high-performance computing facilities. J.L. acknowledges support from the Research Grants Council of Hong Kong (16305925). R.D. acknowledges support from the Agency for Science, Technology and Research (A*STAR) under the MTC Young Individual Research Grants (YIRG) (M24N8c0097). Z.L. acknowledges support from National Research Foundation, Singapore, under its Frontier Competitive Research Programme (NRF-F-CRP-2024-0008), and French National Program France 2030, under the French National Research Agency (ANR), project ADVANCE n\u00B023-PEXD-0001.

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 13 - Climate Action
    SDG 13 Climate Action

Research Keywords

  • C−N coupling
  • heterostructures
  • tandem catalysis
  • transition metal (phospho)sulfides
  • urea electrosynthesis

RGC Funding Information

  • RGC-funded

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