An overview on ceramic multi-material additive manufacturing: progress and challenges

Yifei Li (Co-first Author), Annan Chen (Co-first Author), Jin Su, Yinjin Li, Yue Zhang, Zhaoqing Li, Shixiang Zhou, Jinhan He, Zhaowenbo Cao, Yusheng Shi, Jian Lu*, Chunze Yan*

*Corresponding author for this work

Research output: Journal Publications and ReviewsRGC 21 - Publication in refereed journalpeer-review

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Abstract

Additive manufacturing (AM) offers the unique capability of directly creating three-dimensional complicated ceramic components with high process flexibility and outstanding geometry controllability. However, current ceramic AM technology is mainly limited to the creation of a single material, which falls short of meeting the multiple functional requirements under increasingly harsh service circumstances. Ceramic multi-material additive manufacturing (MMAM) technology has great potential for integrally producing multi-dimensional multi-functional components, allowing for point-by-point precision manufacturing of programmable performance/functions. However, there is a huge gap between the capabilities of the existing ceramic MMAM technology and the requirements for industrial application. In this review, we discuss and summarize the research status of ceramic MMAM technology from the perspectives of feedstock selection, printing process, post-processing, component performance, and application. Throughout the discussion, the challenges associated with ceramic MMAM such as heterogeneous material coupled printing, heterogeneous interfacial bonding, and co-sintering densification have been put forward. This review aims to bridge the gap between AM technologies and the requirements for multifunctional ceramic components by analyzing the existing limitations in ceramic MMAM and pointing out future needs. © 2025 The Author(s). Published by IOP Publishing Ltd on behalf of the IMMT.
Original languageEnglish
Article number042005
JournalInternational Journal of Extreme Manufacturing
Volume7
Issue number4
Online published3 Apr 2025
DOIs
Publication statusOnline published - 3 Apr 2025

Funding

This work was supported by Grants from the National Natural Science Foundation of China (Nos. 52205363, 52235008 and U2037203), Fundamental Research Funds for the Central Universities (Nos. 2019kfyRCPY044 and 2021GCRC002), Program for HUST Academic Frontier Youth Team (No. 2018QYTD04), and the Program for Innovative Research Team of the Ministry of Education (No. IRT1244). This article was included in Academic Papers of the 27th Annual Meeting of the China Association for Science and Technology.

Research Keywords

  • additive manufacturing
  • co-sintering densification
  • heterogeneous interface
  • multi-ceramic material

Publisher's Copyright Statement

  • This full text is made available under CC-BY 4.0. https://creativecommons.org/licenses/by/4.0/

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