TY - JOUR
T1 - An overview on ceramic multi-material additive manufacturing
T2 - progress and challenges
AU - Li, Yifei
AU - Chen, Annan
AU - Su, Jin
AU - Li, Yinjin
AU - Zhang, Yue
AU - Li, Zhaoqing
AU - Zhou, Shixiang
AU - He, Jinhan
AU - Cao, Zhaowenbo
AU - Shi, Yusheng
AU - Lu, Jian
AU - Yan, Chunze
PY - 2025/4/3
Y1 - 2025/4/3
N2 - Additive manufacturing (AM) offers the unique capability of directly creating three-dimensional complicated ceramic components with high process flexibility and outstanding geometry controllability. However, current ceramic AM technology is mainly limited to the creation of a single material, which falls short of meeting the multiple functional requirements under increasingly harsh service circumstances. Ceramic multi-material additive manufacturing (MMAM) technology has great potential for integrally producing multi-dimensional multi-functional components, allowing for point-by-point precision manufacturing of programmable performance/functions. However, there is a huge gap between the capabilities of the existing ceramic MMAM technology and the requirements for industrial application. In this review, we discuss and summarize the research status of ceramic MMAM technology from the perspectives of feedstock selection, printing process, post-processing, component performance, and application. Throughout the discussion, the challenges associated with ceramic MMAM such as heterogeneous material coupled printing, heterogeneous interfacial bonding, and co-sintering densification have been put forward. This review aims to bridge the gap between AM technologies and the requirements for multifunctional ceramic components by analyzing the existing limitations in ceramic MMAM and pointing out future needs. © 2025 The Author(s). Published by IOP Publishing Ltd on behalf of the IMMT.
AB - Additive manufacturing (AM) offers the unique capability of directly creating three-dimensional complicated ceramic components with high process flexibility and outstanding geometry controllability. However, current ceramic AM technology is mainly limited to the creation of a single material, which falls short of meeting the multiple functional requirements under increasingly harsh service circumstances. Ceramic multi-material additive manufacturing (MMAM) technology has great potential for integrally producing multi-dimensional multi-functional components, allowing for point-by-point precision manufacturing of programmable performance/functions. However, there is a huge gap between the capabilities of the existing ceramic MMAM technology and the requirements for industrial application. In this review, we discuss and summarize the research status of ceramic MMAM technology from the perspectives of feedstock selection, printing process, post-processing, component performance, and application. Throughout the discussion, the challenges associated with ceramic MMAM such as heterogeneous material coupled printing, heterogeneous interfacial bonding, and co-sintering densification have been put forward. This review aims to bridge the gap between AM technologies and the requirements for multifunctional ceramic components by analyzing the existing limitations in ceramic MMAM and pointing out future needs. © 2025 The Author(s). Published by IOP Publishing Ltd on behalf of the IMMT.
KW - additive manufacturing
KW - co-sintering densification
KW - heterogeneous interface
KW - multi-ceramic material
UR - http://www.scopus.com/inward/record.url?scp=105002319749&partnerID=8YFLogxK
UR - https://www.scopus.com/record/pubmetrics.uri?eid=2-s2.0-105002319749&origin=recordpage
U2 - 10.1088/2631-7990/adbc75
DO - 10.1088/2631-7990/adbc75
M3 - RGC 21 - Publication in refereed journal
SN - 2631-8644
VL - 7
JO - International Journal of Extreme Manufacturing
JF - International Journal of Extreme Manufacturing
IS - 4
M1 - 042005
ER -