A data-driven prognostics framework for tool remaining useful life estimation in tool condition monitoring

Tool Condition Monitoring (TCM) is an important topic in manufacturing industry, which improves product quality, production efficiency, reduces costs and downtime. This paper develops a new data-driven framework for estimating tool remaining useful life (RUL) in TCM. The framework includes the following modular components: data preprocessing with a proposed adaptive Baysian change point detection (ABCPD) for automatic data alignment, time window process, feature extraction, feature selection and a multi-layer neural network as the main machine learning algorithm. The proposed framework is evaluated on a real-world gun drilling experimental dataset with multiple sensor measurements (i.e. thrust force, torque, 12 vibration signals). Different model selection, sensor selection, feature selection methods have been investigated in this paper. The simulation performance of the proposed framework is studied with the gun drilling dataset and it has been shown that the proposed framework has good performance.