10,000-h-stable intermittent alkaline seawater electrolysis

Seawater electrolysis powered by renewable electricity provides an attractive strategy for producing green hydrogen^{1, 2, 3, 4–5}. However, direct seawater electrolysis faces many challenges, primarily arising from corrosion and competing reactions at the anode caused by the abundance of halide ions (Cl⁻, Br⁻) in seawater⁶. Previous studies^{3,6, 7, 8, 9, 10, 11, 12, 13–14} on seawater electrolysis have mainly focused on the anode development, because the cathode operates at reducing potentials, which is not subject to electrode dissolution or chloride corrosion reactions during seawater electrolysis^11,15. However, renewable energy sources are intermittent, variable and random, which cause frequent start–shutdown operations if renewable electricity is used to drive seawater electrolysis. Here we first unveil dynamic evolution and degradation of seawater splitting cathode in intermittent electrolysis and, accordingly, propose construction of a catalyst’s passivation layer to maintain the hydrogen evolution performance during operation. An in situ-formed phosphate passivation layer on the surface of NiCoP–Cr₂O₃ cathode can effectively protect metal active sites against oxidation during frequent discharge processes and repel halide ion adsorption on the cathode during shutdown conditions. We demonstrate that electrodes optimized using this design strategy can withstand fluctuating operation at 0.5 A cm⁻² for 10,000 h in alkaline seawater, with a voltage increase rate of only 0.5% khr⁻¹. The newly discovered challenge and our proposed strategy herein offer new insights to facilitate the development of practical seawater splitting technologies powered by renewable electricity. © The Author(s), under exclusive licence to Springer Nature Limited 2025.